Sunday, April 27, 2014

RH-TTA – Tube Tester Amplifier



The RH300B project has spawned a schematics variation for the 2A3 tube, and from there several similar variations derive, RH2A3/1619, RH6B4G/6L6 – as presented in the previous blog entry. Indeed, the 1619 is very much compatible with the 2A3, with its 2.5V heaters, and the overall compatibility of the octal socket pin disposition as found in the special octal version of the 2A3, manufactured originally for the Audio Innovations amplifiers during the 90s. On the other hand, the 6B4G (by which I intend NOS types) and the more common Russian 6C4C (6S4S) have an identical octal pinout (5S) that is basically compatible with the 7AC pinout of the 6L6... not to mention that the 8EP pinout of the EL34 is compatible as well if we consider grounding the third grid (g3) instead of connecting it to the cathode (as a matter of fact, I prefer grounding g3 i.e. the beam former – to connecting it with the cathode, since a gradual increase of voltage on g3 leads to the forming of a kink or wave similar to that of a tetrode).


Why should we not have the best of both worlds? All we need are additional heater secondary windings for 6.3V tubes: plural, since each direct heated tube should have its own, and indirect heated tubes will not mind having their own heater secondary. Now here we are facing two possibilities – either a single 6.3V 2.5A secondary where the voltage can be reduced across resistors, or separate 6.3V 1.5A secondary and 2.5V 2.5A secondary. The latter solution is what I have chosen, since adding resistors both clutters the interior of amplifiers, and generates unnecessary heat by burning down voltage (not to mention an increase in power consumption).


The Best of Both Worlds

The result is an amplifier that can use a very wide array of tubes – from 2A3 octal and 1619, to 6A5G, 6B4G and most of the pin compatible indirect heated tubes (even 6V6 and 6F6 can be used if the rectifier applied to the power supply has a higher voltage drop, like the 5Y3). The basic schematics is as published under RH6B4G/6L6 – but for a small detail: in order to avoid the switch that selects cathode type (well, let’s get rid of at least one switch), I have chosen to connect pin 8 (cathode in 7AC and 8EP pinouts) directly to the “virtual cathode point” that is created on pin 6 (this pin is unused in all the pin-outs mentioned). Incidentally, pin 8 is the mid-filament point to which the indirect heated cathode is connected on the 6A5G.


The connection of pin8 to pin 6 is the only relevant schematics difference between the RH6B4G/6L6 schematics, and the RH Tube Tester Amplifier schematics… so far.
This is basically an amplifier that can use a wide array of tubes capable of at least 15W dissipation… now that brings to mind a few other similar tubes with different bases. The 307A that I have already designed for (RH307A), and the 2E22 come to mind, as well as the 1624, and the evergreen 807 – all of those require the UX5 socket and an anode cap. While the compatibility of these tubes with the amplifier could be solved with adapters – UX5 to octal socket – they all require anode caps which would complicate the wiring of the adapters, and the anode caps are not even the same size… Thus I have chosen to install parallel UX5 sockets.

The UX5 Alternative

The parallel UX5 socket is wired by connecting the appropriate pins – 1 and 5 on the UX5 are the cathode (filament) connections and should be connected to pins 2 and 7 on the octal socket with twisted wires (AC heating!), pin 2 of the UX5 is the screen grid (g2) and should be connected with pin4 of the octal socket.


Now for another difference: the maximum g2 voltage of most tubes that can be used in this amp is actually at least 300V, and thus the 1N5370B (56V 5W) zener diode in the schematics gets exchanged for a 22V zener of the same series (1N5358B – 22V 5W), which will just allow for the voltage drop across the primary of the output transformer, keeping the anode voltage at a slightly higher potential than the screen grid voltage.
If you are planning to use 2E22 tubes in your RH-TTA (like I do), you should connect pin 2 of the UX5 socket to pin 4 of the octal socket via an adequately biased zener diode (i.e. the cathode represented by the line on the zener diode should be connected to pin 4 on the octal socket). Of course, the zener in this case should be the already mentioned 1N5370B – 56V5W zener – since the maximum g2 voltage for 2E22 is 250V (g2 to cathode).
The grid or pin 3 on the UX5 socket should be connected via a grid stopper resistor (anything between 200 and 500 ohm would do) to the same point to which the grid stopper resistor leading to the octal socket is connected (i.e. the connection between coupling cap and grid bleeder resistor). Connection by wire is a possibility as well, but I think that this solution will provide better protection of the circuit from oscillations.


Last but not least, pin 4 of the UX5 socket – this pin is either g3 in the pentodes (307A, 2E22) or NC for the 1624. Thus, depending on whether you are planning to use the 807 or not, you may connect it directly to pin 6 on the octal socket (virtual cathode point). If you are not planning to use the 807 in this amplifier (like myself, since I have got no 807 tubes), you can also connect this pin simply to ground, ensuring that g3 on 307A and 2E22 is always at 0V potential.
A perfectly safe solution for the anode connection is a 4mm “banana” plug like the one you might use for the loudspeakers – if it is well isolated. Make sure that the plastic isolation is good enough for at least 400V DC if you are installing the UX5 socket and the anode “banana” jack on a metal sheet: if you are using wood or some other isolating material (like Plexiglas) no particular care has to be taken to isolate this jack. Having a jack instead of a fixed wire allows the use of sets of cables with anode cap on one side (9mm for 307A, 1624, 807; 14mm for 2E22) and a 4mm plug on the other, so they can be removed from the amp when you are not using them, while the socket and plug that you are not using can be covered (protected from dust and fingers).

What About UX4 Tubes?

Indeed, the 2A3 was originally meant for the UX4 socket – and as such it was manufactured in a wide array of versions – double-plate, bi-plate, mono-plate. The 2A3 is currently produced on UX4 socket by several manufacturers, while the special edition octal 2A3 is probably not produced anymore – so what if your main point of interest is the classic UX4 2A3?
The first option would be the standard RH2A3 schematics, with UX4 sockets. Or, if you would like to use other similar tubes, like 6B4G, 6A3, or 6A5G – and you are not all that into odd direct heated pentodes and tetrodes – you could build the RH-TTA but with an UX4 socket instead of the UX5 socket. Indeed, all those UX5 tubes are NOS only, and while prices may still be low enough to be intriguing – you might not be interested in buying any if you do not own some already. Having an UX4 socket in parallel with the octal socket is still allowing for a wide range of relatively common tubes, most of which are still being produced, or available at quite affordable prices.
Finally, you can use UX4-to-octal adapters. Besides buying the adapters, you could build your own, just like I had to do. To build an adapter you will need an empty octal base (preferably new, but you can also remove them from dead or shorted octal tubes) and a suitable UX4 socket – by suitable, I mean the round body type that can be removed from its metal retainer. Since the base will most probably be plastic (phenolic or similar), plastic sockets might be preferable for this use – but I chose to use ceramic sockets since I had those available.

Adapters are rather easy to make – all you need to do is solder short insulated pieces of wire to the UX4 socket lugs (making shure that once you insert the socket in the octal base the lugs will not short with the pins of the base) and remove just enough insulation from the wire pieces as to fit the length of the octal pins: the pin will be filled with wire which should protrude slightly on the other side, while inside the base the wire remains insulated. Once the wires are in place, apply solder with rosin and paste, ensuring that it flows inside the pins and makes good contact with the wire. When you finish soldering and the check shows that no mistakes were made connecting, and the connections are sound, you can glue the socket to the base. While cyan-acetate glues might seem appropriate, they are rather conducive to messy work and do not guarantee good connection unless the fit is tight. Two-component epoxy, on the other hand, will hold perfectly regardless of material type (ceramics on phenolic plastic or similar) and will fill the empty space if the fit is not tight. Do not forget to cover the exposed parts with tape that you will remove later to prevent ugly spills of glue or epoxy.
Once you make your adapters (or buy them) – you are ready to use UX4 based tubes on the TTA! And this means some unexpected guests, like the 45…

Enter the RH45

The 45 is highly coveted as one of the best sounding tubes of all times. A predecessor of the 2A3, it shares socket type, pinout, and heaters voltage with that much wider known and nowadays more used DHT. It seems that, unlike the 50 – the 45 is not yet extinct, and that holds particularly true for SE amps applications. After all, you do not need a matched pair – similar tubes are good enough – while with the current setting arrangements in RH amplifiers the only thing you need to worry is finding some of these triodes in pristine condition.


The 45 family can be basically divided as older globe types and the later ST shaped types. Interestingly enough, while many call ST shaped tubes “Coke bottles”, and find them rather sexy looking – in this case form only follows function. While the globe shape allowed for larger (and easier to manufacture) inside structures, the ST or Shoulder Tube (Type) boasts the shoulder that helps better arrange and fix the internal structure. Globe shaped tubes of the same type probably sound different than ST shaped tubes due to the different structure and possibly being more or less prone to micro-phonics.
What is the maximum anode dissipation of the 45 - or, for that matter, the maximum anode dissipation the 2A3? This is rather difficult to find out. While it is mostly assumed that maximum anode dissipation of 2A3 types is 15W (some datasheets actually state that value as “design center values”, which means they may be exceeded), data on the 45 is even more difficult to find. Guessing from several sources, the “historical” 45 had probably 10-11W of maximum anode dissipation. Now, those were certainly not “absolute maximum ratings”. This is not a story about constructing better than necessary – rather about technology being not precise enough. Just like the old skyscrapers were over-engineered and more massive than it seems necessary in today’s terms, the clue is material tolerances. The standards for steel and concrete were less tight than nowadays, while they had to build skyscrapers that would not crumble with the change of wind direction, or stormy weather, or medium intensity earthquakes – tubes were built to do their task, for instance amplify music in a home radio receiver. 2W of output power during many hours (years) of use meant having to use a given size or thickness for the anodes… and so on. Whether the 45 is really a 10W anode dissipation tube, or more powerful than that – this really depends on what you expect to get from it, and for how long: that is the real tube power equation.


Starting from available UX4 sockets or adapters in an RH2A3 (or RH-TTA), there are several important issues for implementing the 45 (i.e. in the RH45 amplifier):
a)      current draw should be set at 36mA – either by adding a 15 ohm resistor in series with the current setting resistor of the RH2A3 (TTA), or using a 36 ohm resistor in an amplifier to be used exclusively with 45 tubes (the RH45 amplifier);
b)      lower current draw will cause a rise in the B+, thus it is advisable to use 5R4 rectifiers with higher voltage drop (5R4GY and 5R4WGY) or 5Y3 rectifiers – another alternative that comes to mind is an 80 type rectifier (to be swapped for 5Z3 in the same UX4 socket when other higher dissipation tubes are used drawing more current); this will ensure that the B+ stays below 340V;
c)       36mA current draw and 330-340V B+ means a bias voltage (cathode to ground potential) of 55V approximately, which leaves about 270V across the tube, for slightly below 10W anode dissipation – so far so good, but the LM317 will need to be replaced with a TL783 as the voltage across the rectifier will probably exceed the maximum voltage rating of the LM317 regulator.
The TL783 is a totally transparent replacement for the LM317: same pinout, almost identical reference voltage, same packages available – which means that it is very easy to implement. While some think of the TL783 as an LM317 with higher voltage MOS type pass element, the differences actually exceed the initial expectations. Nevertheless, for setting a precise current draw at higher voltages (good for up to 125V across the regulator) the TL783 is perfectly suited, and will add a measure of reliability to any RH amplifier, regardless of expected bias voltage. The only issue with the TL783 is its price (almost triple that of an LM317) and availability (not all resellers have it on stock – but if you live outside of Serbia you will source it rather easily).
If the intended version is RH45 only, the TL783 is not strictly necessary, since the 470 ohm resistor can be increased to about 1k ohm, increasing the voltage drop across it and keeping the LM317 safe. But increasing the resistor in an RH-TTA (or any of the RH2A3 versions) is not feasible since the voltage will be either too low for current regulation, or too high for LM317 implementation, depending on the current draw.
Last but not least, with the TL783 the DIYer does not need to worry too much about the switch that excludes the voltage dropping resistor from the cathode circuit – leaving it excluded for the 2A3 or 45 will not harm the TL783 (but would kill the LM317), particularly if the heat-sink used allows for 2-3W of dissipation. With the TL783 the main purpose of the voltage dropping resistor remains reducing the dissipation of the regulator, keeping it as cool as possible.

Output Power

The RH-TTA is a further development of the RH2A3 presented earlier, thus output power and distortions are as already shown. While 2A3 and 6B4G tubes will allow about 5W output power, more can be had from the 1619 and the other DH pentodes and DH beam tetrodes mentioned, due to the higher efficiency of pentodes and beam tetrodes in particular. The 307A is a 15W dissipation pentode, similar in output power to the 1619 – while the 1624 is a 1619 in ST shaped envelope with increased dissipation to 25W. The 2E22 is a 30W dissipation pentode, but output power remains basically the same as the other pentodes/beam tetrodes mentioned, since the output power is limited by the voltage across the tube and the fixed current draw. The 1624 and the 2E22 can be operated as well with GZ34/5AR4 rectifiers, increasing the available B+ for 35V approximately. The same is true of other indirect heated tubes that might be used in the RH-TTA and have higher than 15W anode dissipation ratings, like the EL34 or the modern 6L6 types: output power is limited by the available B+ and current, as well as the necessity to apply higher primary resistance to keep distortions at bay. Output power will generally range between 5 and 7.5W, which is more than enough for serious listening even on relatively inefficient speakers (88-90dB/W/m). The RH-TTA is not about an important increase of power using pentode and beam tetrode tubes – but about the possibility to choose in accordance with taste and availability.

The novelty in this case is output power with the 45 tube (RH45 amplifier) – almost 3W. Whether you like the simulation results or not, listening to the amp clearly shows that output power is slightly lower than with 2A3 tube types, but the result is unexpectedly loud and satisfying. Basically, it is almost the same power output possible with a classic “no feedback” 2A3 SE amp. I have not tried to push the 45 in the same operating conditions applied to the 2A3, which would result in 15W dissipation: while I am curious enough to try it (and see whether the anodes would develop red sports or, probably, not) – that would be totally unnecessary and irrelevant, just like I consider pushing the 307A to 25W dissipation an unnecessary pass-time: if you need more power, there are tubes fitting the same socket that might be used for that purpose, like the 2A3 instead of the 45, or the 2E22 instead of the 307A. The 45 is too rare to be squandered for power at all costs. That said, 3W is almost 50% more than your average 45 SE amplifier, without excessive stress for the tubes.


I noticed the RH300B output power being discussed on a forum – while some were questioning the feasibility, others were quick to point out the merits of their designs. All in all, between those who understand what it takes, and those that do not understand, there was no mention of the particular sound quality achieved by the various RH amplifiers. Design and engineering are not meant to be the purpose, rather the means to achieve sonic excellence – but  those who never built one, or listened to an RH amplifier cannot discuss the sonic merits, being confined to accepting or negating design accomplishments. Anyway, for those interested, here is a simulation of the RH45 without Rfb at approximately 1.2% distortion...


I guess this example is illustrative enough - while correct application of feedback is paramount in RH amplifiers, some merit should be given to distortion cancellation as well.

Output Transformers

Just like I suggested when writing about the RH2A3/1619, for the operation of the RH-TTA with a wide array of tubes you will need a flexible transformer. While you could get away with a usual 3k primary with 8 or 4 ohms secondary – if you use the 4 ohms secondary with your 8 ohm speakers you will get approximately 6k primary loading – such arrangement is valid only if you do not change your speakers. Assuming 4 ohm speakers, the 8 ohm output will become approximately 1.5k – which is not a value usable with the RH-TTA: if that is the case you would obviously need to change your output transformers as well.


The Lundahl LL1623 is extremely flexible, and besides the possibility to configure from 1.6k to 5.6k primary and a choice of 4, 8, and 16 ohm secondary configurations – you can easily arrange the “neighboring” values to be changed with switches, like I did. Operating 3 switches simultaneously (it is difficult to find a two way 12 contact switch, or a rotary switch that has adequate current capability) I can choose between 3k and 5.6k primary loading into 8 ohms (on both channels at the same time), and if in the future I change speakers (for instance, 4 ohm units) I would just have to reconfigure the wiring harness. I regard this characteristic as paramount, particularly in a DIY project – since transformers are virtually “forever”: they do not change their characteristics appreciably with time, and when built with modern isolation materials they should have a much extended lifespan. Therefore, if nothing else, you should be able to reuse your transformers in some new project one day, and that is where flexibility means good investment.

If the RH-TTA is to be realized as a more limited solution – like just using 2A3, 6A3, 6B4G, and 6A5G, for instance… any good 3k primary output transformer would do, including the one I mentioned already. If the choice is to use only the UX5 pentodes and beam tetrodes, any good 5k-6k primary output transformer would do, again – including the one I mentioned.
The RH45 (standalone version) would require a 5k-6k output transformer. Since the output power is rather limited at almost 3W, it could even be built with output transformers salvaged from EL84 consoles, the type of output transformers that DIYers often use to build RH84 amplifiers with success. But I guess that most would opt for higher quality alternatives, since the 45 is a highly coveted and rather rare tube.

Amplifiers, Tubes, Lifetime, and Boredom

On the other hand, expensive boutique tubes and rare NOS tubes are not something I would recommend. Good examples for this might be the (original) NOS WE 300B tubes, including the later manufactured WE300B tubes (no comments necessary here I believe) or the EML tubes. While the various Emission Labs tubes might be of exceptional manufacturing quality, viewed from a historical perspective I cannot see a rational reason to use such tubes at exorbitantly high prices (take a look at the price list and ask yourself are you buying historical rarities or tubes made yesterday “to exacting standards”: the prices are ridiculous since you probably cannot use them as a means to avoid taxation, unlike investments in real estate). To rephrase the previous tought, while they might last a long time, they will not last forever, and only time can tell whether they will last as long as the “original” WE300B tubes were reported to last in the theater amplifiers (decades, or tens of thousands of working hours). Even if they do last 20 years of everyday operation, I guess one might get tired of listening to the same amp and the same tubes for 20 years? (while WE was probably happy for not having to replace the tubes in the amps they rented and which represented a source of income and business venture). Well, life is not a permanent condition, too – while you might reuse your transformers in a new amp one day, with different output tubes, what good is a tube that might last 20 years and it costs more than several complements of tubes for several amplifiers that you might use in those 20 years? Besides that, high precision and attention to detail is today represented as a path to great sound, while just throwing a glance on the interior of some of the tubes renowned as great sounding (45s, particularly the globe versions) should make you wonder how is it possible to show such low attention to detail (was it, really) and still get lasting quality and great sound? Last but not least, even if a tube is capable of exceptional sound quality, it will not provide said sound quality without a good output transformer, good passive components, maybe good drivers… not to mention good schematics exploiting the quality of the components: a tube is just a component that we use for a given period of time in our lives.

I am aware that manufacturing tubes in small volume nowadays, and eventually starting from scratch, is not cheap or investment efficient, I frequently ask myself how is it possible for the Chinese factories to produce acceptable replicas of “extinct” tubes? While those tubes can hardly be considered exact replicas, they indeed tend to work just fine in their own right. I am not questioning the quality difference between boutique and Chinese production, although it is often perceived as higher than it actually is, but addressing the quality vs. price ratio, as an obvious function of the perceived value. Sometimes marketing is used to mix true and useful information with not-so-true statements backed by assumptions…


Anyway, this type of “boredom” with common places in life and all the repetitive experiences of our everyday routine (and the same tubes for 20 years) is something that I am addressing with the RH-TTA: you may as well build several amps, but finding place for them on your shelves might be a problem - or you might not have the time to build new amps as often as you might want to. A flexible amplifier will let you use and explore many tubes, changing nuances and enjoying your music without too much effort: not even having to remove cables to connect another output, or another amplifier. While the RH Universal was directed at those requiring power and simplicity, the RH-TTA is directed at those who are interested in exploring the possibilities while output power is an issue relegated to the background.

The Tube Tester Amplifier

This amplifier is capable of using indirect heated tubes without modification, but most tubes I have used or tried it with are direct heated types. At first I was thinking about “DH-Universal”, but the presence of a number of switches that modify the characteristics to the tube, and the paralleled sockets are reminiscent of a tube tester.


First of all, there are 3 switches necessary to choose between 3k and 5.6k primary resistance – those should not be operated while the amplifier is operating, of course, just like all the other switches: all those choices are not something that is made “on the run”, but a choice between conditions required to operate. Located between the output tubes are two additional switches: one is used to exclude the voltage dropping resistor from the cathode circuit (necessary when operating the pentodes and beam tetrodes, since their bias voltage is less than 20V and the resistor would preclude correct operation of the current draw regulator), having a “triode” and “pentode” setting. The other switch is used to choose current draw, 60mA or 36mA (for the 45), which is achieved by bypassing the additional 15 ohm resistor.
Using the switch to bypass a resistor means that if the switch loses contact, the worst case scenario is the most benign – tubes will be operated at 36mA, and the voltage dropping resistor will remain in the cathode circuit at all times. The operation of the amplifier will be compromised in terms of performance for the duration of the fault, but neither the tubes nor other components will be at risk.
On either side of the rectifier tube, near the cathode connections of the output tubes, two larger switches (25A contacts) are used to choose between 2.5V or 6.3V secondary. This obviously allows to use i.e. 2A3 or 6B4G tubes. The unused secondary is left “open”, thus no current is drawn and no additional heat dissipated. Indeed, trying to operate 2A3 tubes on 6.3V might damage them… but I guess the DIYer is going to be aware of that – on the other hand, 6B4G tubes will not light their filaments at 2.5V and there should be no sound output or current draw since the cathodes will not be able to emit electrons: this condition might damage the tubes as well, contrary to what many believe.
The last switch is located out of sight on the back side near the power transformer, since it is rather rarely used. The purpose of this switch is to allow 5.5V heaters operation with the correct voltage – it is an 8 contacts 25A switch which is basically bypassed from side to side with 0.39 ohm resistors. When the switch is closed, the resistors are excluded and 6.3V are directed to the heaters voltage switch. When the switch is open, the current flows through the resistors: at 1A current draw each resistor drops 0.39V, thus 5.52V are delivered to the heaters voltage switch, to be used for the 307A.


If built with UX4 sockets instead of UX5, or if UX4 to octal adapters are used, the 300B tube can be used as well – the 8 contacts switch has to be fitted with different resistor values (0.56 ohm) to provide 5V to the 300B heaters. It is questionable whether it makes sense to use the 300B tube in the RH-TTA, since the output power is going to be limited by the available voltage and current draw, in a similar way in which other more powerful tubes are limited. The 300B will yield just 5.5W at 1% distortion – but the DIYer who would build the RH-TTA is probably satisfied to get 5W from the 2A3 and might be interested in getting approximately the same power from 300B tubes – without building another amplifier.


While the 300B can actually yield a lot more output power, operating it at low anode dissipation will without doubt guarantee long tube life and trouble-free operation. Those for whom 5W might be enough would probably enjoy the 300B and its characteristic sound in this circuit…

Last But Not Least – The Sound

All this text, and no mention of how does the amplifier perform in the music reproduction scope… basically, the sound quality issue was covered in my post on the RH2A3/1619 amplifier, thus the points worth mentioning are both comparison between the sound of various tubes, and the implication of having a finalized well laid-out box against a breadboard amplifier.
The RH-TTA ended up being quite large by my standards – it almost dwarfs the RH300B. I was unable to fit all the necessary parts in the rather small box in which I have fitted the RH300B, but I used the extra place to ensure that there is no interaction between the various elements.





All transformers are hidden inside the box, and the toroid transformers are vertically mounted, further minimizing the effect of their field on the amplifier. With 2.5V output tube types no noise or hum is audible even with an ear on the woofer or midrange of my 88dB/W/m speakers – although the heating is AC. Enough said: no need for DC on the heaters in this amplifier, and that is probably one of the reasons it sounds as good as it does – but this is a different topic, one that may require further research and discussion.


The sound has improved in comparison to the previous impression – maybe the output transformers have gone through some break-in period, and probably the remaining components have also benefited from a break-in period. I am not a big fan of the breaking-in theory: either it works or it does not… but it is a matter of fact that improvements in time can be heard. Good quality stuff usually sounds good from the first note, although it might improve with the passage of time. The basic tone quality of the amplifier remains unchanged regardless of output tube used, but each tube brings its intrinsic sound quality to the mix, like a distinct flavor.
The overall winner in the triode class is the NOS 6B4G (double-plate, black anodes), showing a margin of midrange quality above the Shuguang special octal 2A3 (bi-plate, black anodes) version: the new generation of mono-plate current production 2A3 tubes probably sound slightly better and can be directly compared to the NOS 6B4G. By the way, I was using this same pair of 6B4G tubes for years in a classic no feedback SE design, and they have probably worked at least 2000 hours – but they still look and test like new… and their price when manufactured was nowhere near the asking price of the current production boutique tubes. As a rule of thumb, the 2A3 family tubes are slightly forward in the midrange, but the midrange nevertheless shows warmth of tone.
The 1619 is my favorite in the direct heated pentodes/beam-tetrodes class. While being a rather ugly metal tube (no heaters to warm up your sight), it has no cap and the envelope is grounded, thus very safe. The sound is very liquid, with an overall quality that goes a long way towards beating the particular qualities of the 307A or the warmth of the 2E22. I have not tried the 1624 in this circuit since I haven’t got any – and it would be interesting to assess whether it is better or worse than it’s lower power metal sibling. As a rule of thumb, the pentodes tend to leave the impression of better extension and smoother frequency response, without midrange forwardness – but without the midrange warmth shown by the DHTs. This is more than anything else a matter of taste – the choice between rich overall tone, or pronounced yet warm midrange (more or less).
Finally, the highly coveted 45: I am not mentioning it in the triode class since it is operated at lower current and has lower power dissipation. The 45 tube is in a class of its own. My expectations were indeed very high, and while this is not “sound like I have never heard before”, the 45 does, even in the newer ST shape (the only 45s I have are Sylvania ST shape, provided by a DIY friend) confirm the intrinsic qualities that it was coveted for.


The particular sound of the 45 is rather different than the 6B4G some consider as its descendant (in particular, the bi-plate version is often considered as two 45s in a single tube). The 45 shows none of the mellowness expected from DHTs – on the contrary, it is lightning fast and detailed. While bass is well defined, fast and quite strong (unexpectedly so), the mids and highs are extremely detailed, liquid, and fast at the same time. The closest approximation to this type of sound is actually the “fake mesh” globe shape 300B of current production. Just like this particular 300B might seem bass shy, the 45 seems to lack some bass volume – at least until the listener understands that it is more about a lack of oomph, while the vibrations are very much present. But the particular quality of the mids and highs is what fascinates the listener – making it difficult to change the 45 for another tube, just like many prefer the sound of the “fake mesh” 300B to other more solid types, due to the transparency and liquidity of mids and highs. The less pronounced bass, the power limitation (on rather inefficient speakers in a rather large room) – it all fades away against the quality of the mids and highs. There is neither the particular richness of tone like with the pentodes, nor the forward but warm midrange characteristic of the DHTs: the strength of the 45 seems to be the speed, and liquidity, combined with a forgiving distortion pattern reminiscent of dust showing in rays of sunshine. On the other hand, the 3W provided by the 45 in this amplifier can go quite loud, and the soundstage thrown is very large and airy.

Credits

Just like on previous occasions, I would like to thank all those who support my work – in particular Mr. Per Lundahl, and a group of DIY-ers based in England who post on the audio-talk forum. New designs and developments would remain just ideas and afterthoughts without the help of friends from all over the world who follow my work and my blog.

Friday, February 7, 2014

RH2A3 – An Amplifier With a Twist!



During the final development stages of the RH300B amplifier a similar schematics for use with 2A3 tubes has imposed itself as quite feasible and logical. The 2A3 is a DHT tube just like the 300B, of similar general characteristics: mu is around 4 in both cases, while plate resistance is between 700 and 800 ohms. The main difference between these two tubes, heaters voltage aside, is maximum ratings – dissipation and voltage. Thus slight downscaling of operating voltage and current to create operating conditions acceptable for 2A3 tubes has been done before with several popular schematics.

This would be the general RH2A3 schematics – almost a mini-RH300B. With lower B+ and current consumption, cheaper to build due to lower power requirements, different heater voltage for the output tubes, and lower power with the same or similar output transformers. Just as in the case of the RH300B, at 5.1W and 1% distortion, output power exceeds expectations – and will probably be discussed and questioned in the future by all who have not built the amplifier themselves and thus ascertained whether the promise has been fulfilled.


As the schematics is strikingly similar to the RH300B, I shall not repeat all considerations related to the schematics itself – the only appoint that should be made, or rather repeated, is that the operating point of the cathode follower tube is determined by the directly coupled grounded cathode driver tube. Thus it will draw the same current regardless of tube type used – and this time I have chosen to adopt an octal socket, accommodating 6SN7 tubes, but 6SL7, ECC35, and other similar tubes can be used as well – you can go as far as 6BL7, 6BX7… even 6AS7 (or 5998). While it might elude logic to employ 6AS7, 6080, or 5998 (WE421 by TungSol) due to the relatively low current draw, and keeping in mind that these tubes have very high heater current requirements which would have to be taken into account – the sonic results obtainable with these tubes reflects their known sonic characteristics, and are quite interesting in the scope of this amplifier.

The twist


The RH2A3 can be built with regular 2A3 tubes, either NOS or current production: it seems that just like the current production of 300B, modern 2A3 tubes are good sounding, reliable, and meet the “single anode” construction so much sought after by some DIY-ers and audiophiles. And of course, that is the most logical way to go…


But I have built mine with “unusual” 2A3 tubes – on octal base. While the 2A3 tube was manufactured as well with 6.3V heaters and UX4 base (6A3), and further developed into a version with 6.3V heaters and octal base known as 6B4G – I am referring to “special edition” 2A3 tubes, with 2.5V heaters, mounted on octal base. The most notable application of these tubes have been the Audio Innovations First and Second amplifiers, as it seems that 2A3 tubes were custom ordered on octal base due to a lack of UX4 sockets at the time. In my personal opinion, while this is a plausible answer, I guess that commercial concerns were important as well, channeling the supply of spare tubes for the amplifiers.
Anyway, a different base just needs a particular socket, and besides complicating life a little bit trying to source 2A3 tubes on octal bases, this would not be much of a twist. In keeping with the inherent universality of my designs, at this point the 1619 enters the stage. The 1619 is a direct heated beam tetrode tube on octal socket. It has 2.5V heaters just like the 2A3, and is pin-compatible with the octal socket used for octal 2A3 tubes – pins 2 and 7 for the filamentary cathode, 3 for the anode, and 5 for the control grid.


So far so good - but what about the second grid and the beam forming plates? While the 1619 is used by some in triode configuration, with g2 connected to the anode – this application is almost reserved for the old radio collectors market. The 1619 is seen as a cheap replacement for expensive 45 tubes, and relatively elaborate adapters are being made or sold to allow plugging the 1619 in old radio receivers. In the case of the RH2A3/1619 amplifier, the second grid on pin 4 is connected via a zener diode to B+ (56V 5W zener recommended, setting the g2 voltage at approximately 250V), while the beam forming plates (pin 8) are connected to the shield (pin 1) and directly to ground. Furthermore, pin 6 – which is missing on 1619 tubes – is used as the “virtual cathode” point. Pins 4, 6, 8, and 1 are NC on 2A3 octal base tubes, just like they are NC (not connected) on 6B4G tubes (as a matter of fact, the octal base of the 2A3 octal is identical to the 6B4G base). Thus when a 2A3 is plugged into the socket, it is indifferent to the connection of these pins.



How to make it all work?


Both tubes have 2.5V heaters with similar current consumption, and 15W anode dissipation ratings. But the bias voltage of the 2A3, i.e. the potential of the cathode in respect to ground, is much higher than that of the 1619. At the foreseen operating condition of approximately 250V across the tube and (exactly) 60mA of current draw, the bias voltage of the 2A3 exceeds the ratings of the LM317 regulator. While this could be solved by adopting a TL783 regulator which is safe for input voltages of up to 125V (the main and probably only relevant difference between these two regulators is the adoption of a DMOS output transistor in the TL783) – the bias voltage times the current draw will require a relatively large heat-sink and lead to a potential overheating problem. The resistor shown in the schematics absorbs most of the voltage differential and lowers heat-sinking requirements for the active element (LM317), leading to more stable operation. I just somehow prefer to run solid state components as cool as possible, and leave the heat to the high power ceramic resistors. In order to operate the 1619 tube, the resistor must be excluded from the circuit, which is easily done bypassing it with a switch.


The difference in voltage across the tube will be dealt with naturally by the difference in tube type: since the 1619 is a tetrode, the total current draw is the sum of anode and screen grid current. Thus anode current will not be 60mA as with the triode 2A3, but about 54mA – as approximately 6mA will be drawn by the second grid. Changing tubes and excluding the voltage dropping resistor by switching it off will lead to a different set of operating conditions which suits the 1619 just as well as the other set of operating conditions (with voltage dropping resistor) suits the 2A3.

The output transformer


Another important difference between 2A3 and 1619 is the optimal anode load: while the 2A3 triode will perform at its best at values between 2.5k to 3k, the 1619 beam tetrode would require a load between 5k and 6k. To achieve this goal, we need a very versatile output transformer which would allow us to change anode loading at the flip of a switch (or switches).
The Lundahl LL1623 output transformer used in this amplifier, besides the highest build and materials quality, has a probably unique versatility and adaptability to various circuits, since both the primary and the secondary windings can be arranged to suit a wide range of currents and transformation ratios.


While the primary windings could be arranged in parallel to double the maximum current capability, this would lead to lowering the inductance, and since the gap is already set at the factory to suit for 60mA, 90mA, or 120mA of DC current across the primary – the best solution is to connect all primary windings in series, as shown in the datasheet. Thus the inductance of the primary will be defined by the chosen gap, i.e. required DC current value. Quite logically, the optimal gap for the RH2A3 amplifier is as set for 60mA DC current across the primary.
The secondary windings can be combined to achieve standard foreseen anode loads of 1.6k, 3k, and 5.6k – for an insertion loss that varies between 0.2dB and 0.8dB. Bearing in mind that all the above combinations are possible for 4, 8, and 16 ohm loudspeakers – it is obvious that the possible anode load is actually even more varied.
While the user might exercise his (or her) wits by finding alternative connection possibilities, an application sheet is available on the Lundahl site showing possible secondary winding connections that allow switching between “adjacent” anode loads by use of switches or bridges. Since my application is with 8 ohm speakers, I have chosen to prepare the output transformers for B/C, i.e. 5.6k and 3k loads into 8 ohm outputs.


While for the connections of the primaries I have chosen to solder pieces of wire, the much more elaborate secondary connections seem to require a different approach: hence the wire harness showed in the pictures. The three switches allow the choice between 3k anode load (suitable for 2A3) and 5.6k anode load (suitable for 1619). While the wiring harness looks complicated, and indeed requires a couple of hours to complete and check – there is no need to rush while building an amp. The building experience is indeed a source of pleasure, and once you finish building the amp, you will probably be using it for years to come: what would be the point of building it in one afternoon?
I feel confident with the solution I have adopted – but a further simplification and expedient could be a custom PCB, foreseen to be simply mounted and soldered on the pins of the secondary windings, greatly simplifying the build and avoiding the need to check and re-check.


Thus, to recapitulate: one switch to include/exclude the voltage dropping cathode resistor (2A3/1619) and three switches to select the optimal anode load for the tube (3k/5.6k). I guess that is not too much to do in order to enjoy two (slightly) different amplifiers from a single box?
Of course, the switch for the dropping resistor can be omitted if TL783 is used with an adequate heat-sink (dissipation will reach 2.5W with 2A3 tubes) – and with that touch the only possibility for error would be avoided: because, if you insert a 2A3 tube without the voltage dropping resistor, you will most probably kill your LM317 – and if you insert a 1619 tube with the voltage dropping resistor in circuit, it will not be able to draw the specified current, leading to possible overvoltage conditions for the power supply caps (which is why those are not rated for a tempting 400V that looks to be just fine, but would be easily exceeded if the output tubes do not draw current for any given reason). On the other hand, if you forget to set the correct load for the output tubes, the lack of power and early clipping will harmlessly remind you to check the switches…

How does it sound (and compare)?


I used to have for quite a long time a 6B4G SE “no feedback” amp that I enjoyed quite a lot and used it as a “reality check” at the time of the initial RH designs – RH84 and RH807. The amp was very straightforward and classic, I had conceived it as a two stage design with 6SN7 (grounded cathode, bypassed cathode resistor, resistor loaded anode, 6mA current) driver and 6B4G output (automatic bias via bypassed cathode resistor, 300V across the tube, 50mA current draw, 3.5k load). While the “no feedback” designation is a nonsense per se – as particularly in triodes, plate current is dependent on the plate to cathode voltage differential: as the signal tries to pull the control grid positive it causes a rise in anode current, but the anode to cathode voltage differential decreases at the same time, trying to pull the anode current down. Since anode and control grid are pulling in opposite directions, this is negative feedback by definition… (to put it as straightforward as possible, though simplified to the point of easy criticism) While the behavior of the triode suggests an “inbuilt” feedback mechanism, the term “no feedback” is more of a common lingo expression reflecting the fact that cathode degeneration was “avoided” throughout by adoption of bypass caps on cathode resistors (avoided, that is, from the high pass frequency on), as well as the lack of NFB either local or overall. While the feedback nonsense should be left aside, the reality check comparison is something I frequently do, and can only suggest it to everyone – as a means of avoiding the proud of ownership (or craftsmanship, or own design) syndrome and illusions about the perceived quality or quantity. The mentioned amp was a classic 3.5W 2A3 class amp (with good quality black anode 6B4G tubes) and represents a valid statement to compare the performance of the RH2A3 with.


One important detail is the hum inherent with AC heating operation of direct heated tubes: the hum level is proportional to the heater voltage, and the gain of the tube. Thus the most obvious advantage of the 2A3 in comparison with the 6B4G is AC related hum. In RH amplifiers, hum is obviously reduced by the application of feedback – so much so that it can be barely heard on the RH300B (5V heaters), and it becomes virtually inaudible on 88dB/W/m speakers with 2A3 tubes (2.5V heaters). On the other hand, the hum of a “no-feedback” 6B4G amp can be easily heard on the same speakers, although it might not be so distracting at the listening position (“humming pot” or not, it could be heard between songs during quiet night hours). If a 6B4G is used instead of 2A3 in this circuit, AC hum would be more apparent, but much less pronounced than in a classic “no-feedback” circuit.
First of all, the power output of this amp is nothing short of awesome, from a 2A3 amp – that is. While 5W will not rock most houses (unless those houses are equipped with very efficient speakers), it definitely (re)produces music much louder than a classic 2A3 amp – to the point that, depending on your listening taste, you would probably not need anything more powerful 95% of the time, even with 88dB/W/m loudspeakers. Obviously, the RH300B can go much louder – and does so effortlessly after the point where the RH2A3 clips – showing that there is a definite difference in output power, quite adequate to the 5W vs. 12W comparison.


This gap in power is reduced when 1619 tubes are used. While lacking good models for the 1619 I can only estimate the power to be about 7.5W – and the best comparison probably is the RH307A Super. While the curves of the 307A look more promising than those of the 1619, both are 15W anode dissipation tubes, and the difference in curves probably stems as well from the difference in internal construction – while the 307A is a direct heated pentode, the 1619 is a direct heated beam tetrode. The direct comparison shows similar power for both amplifiers… which is quite logical to me. Thus the option to use 1619 tubes does extend the possibility to enjoy music with this amplifier.
In operation, what makes this amplifier so nice and user friendly is current consumption and heat. If you sum up the requirements for the various secondary windings on the power transformer, it becomes apparent that a nice 100VA unit will be just fine for the task – which translates into nice and small, particularly in the realm of toroids. Not to mention further size decrease if you choose to wind two transformers, of which one for the tube heaters (allowing easy and cheap modification to use i.e. 6B4G output tubes). Current draw is slightly less than 140mA, allowing you to employ a nice smallish choke… while the schematics calls for a 10H 150mA choke, I have used a 5H 150mA unit without any ill effects (like hum). Cold and relaxed in operation, particularly when compared to larger amps, you can just forget about it once you have powered it up, and concentrate on the music (or whatever else you are doing that is just being complemented by the music).


How about the sound? While the amplifier quite predictably sounds remarkably similar to other RH amplifiers, it does present some unique characteristics due to the very high quality of the output transformers used. While the socket play is an interesting feature, in a way the amplifier is built around the LL1623 output transformers – allowing for easy adaptation to the optimal load for each tube used. The low insertion loss and high intrinsic quality of the transformer are clearly felt in the sound, compared to other good quality and large size, both EI laminations and double C (4C in fact – it should be called quadruple C, I guess) core output transformers used in the RH300B and RH307A, respectively.
An initial premise about the sound in the 2A3 version is dictated by the specific output tubes. Since I am not aware of other 2A3 octal base tubes beside the Shuguang, this is probably a limiting option for tube rolling and synergistic combinations. The “old type contemporary” double anode 2A3 tubes are probably inferior in quality to the best contemporary “mono-plate” 2A3 tubes, and the “fake mesh” 300B (most probably made in the same factory) which were sold under various brand names during the years, and are known for a specific sound signature favoring great highs and mids. The RH2A3 (with 2A3 tubes) sounds remarkably similar to the RH300B, albeit with lower power. Besides unexpectedly high listening volumes when compared to other 2A3 amps, the most striking points are great, well defined, and extended bass notes – as well as great mids, particularly lower mids. We could say that the amplifier does a great performance in the “melody range”. Differing from the “fake mesh” 300B, the RH2A3 sounds more similar to the sound of the RH300B used with EH300B tubes – but the bass is even better defined, the mids finer chiseled: I guess that with the extreme similarity of the schematics, and with the same or very similar drivers used, as well as the same rectifier tube, the merit clearly goes to the Lundahl LL1623 output transformers, easily outperforming the nicely wound and rather large (and heavy, too) EI105 lamination output transformers used in my RH300B. This is an assertion that I hope to check in the future by substituting the output transformers in the RH300B.
The 1619 is a direct heated beam tetrode, and beside an increase in power, few would expect it to introduce an improvement in sound quality… but as a matter of fact, it does. Compared to the Shuguang 2A3 octal tube, the black metal 1619 tubes are visually inferior, but their sound is better balanced overall. While the bass is slightly less pronounced, it is by no means inferior due to the increase in power – but the most striking difference is less pronounced mids, and an improvement in upper mid and highs quality. The mids are less in evidence, and the general tone is even more listenable and involving. Output power is on a par with the RH307A Super, and comparing to the large 4C output transformers in that amp, the LL1623 shows even greater finesse in the upper mids, a clearness of tone that becomes particularly apparent when listening to LP records. When clear and clean upper mids are mentioned, the first thing that comes to mind is a possible exaggeration of these tones when vinyl is reproduced – but it is quite the opposite, as the upper mids and highs are not exaggerated at all, while the impression is one of increased listen-ability. The upper mids and highs result extremely clear and clean, not intrusive or evidenced.

What if?


As already mentioned, the only 2A3 octal base I know of are the older production Shuguang made specifically for Audio Innovation, which one might already own, or find a means to acquire somewhere. On the other hand, the 1619 is basically a sleeper tube – visually unattractive, odd heater voltage, direct heated, and commanding relatively low prices (mostly driven by the radio collectors market). Besides the possibility to opt for building it as a classic UX4 socket amp – which is always a good solution per se, but leads to a loss of 1619 functionality – one possibility could be adopting UX4 to octal adapters, similar to those employed to make use of 5Z3 tubes in octal sockets.


Making such an adapter should be very simple and straightforward once you procure the parts necessary – after all, it is about soldering wires between the correct pins, and fastening the two parts together – and it would allow to listen to the amp with modern 2A3 tubes as well as the highly regarded mono-plates of times long passed.  I guess employing adapters would be much easier than changing the bases on 2A3 tubes (once you unsolder the pins and dilute the “glue”, it is easy to detach the base on any given DHT… all you would need to do would be fitting the wires into the proper pins on the octal base, gluing the base and soldering the pins. A good option to glue the base could be thermally stable silicone (for heating applications)… but that might mean pushing it too far, for most!


Another very simple alternative would be to build the amp for 6B4G tubes, which can still be found at low and affordable prices (Russian 6C4C – i.e. 6S4S) – and use 6L6 tubes as an alternative. By 6L6 tubes I mean specifically the metal 6L6Y, the glass ST version 6L6, and the several Russian 6П3С, i.e. 6P3S types – all those 6L6 types are rated between 15 and 19W anode dissipation, thus perfectly suitable to be used in the circuit instead of the 1619, not to mention the possibility to employ 6V6 and 6F6 types as well – and all that with just a few circuit differences (simple modifications to be performed on an already built RH2A3-1619) as shown in the schematics.


Besides 6.3V heater windings for the output tubes (6L6 types draw 0.9V which is almost identical to the 1A drawn by the 6B4G), the main difference is the cathode connection: instead of choosing between keeping or excluding the resistor in the circuit, this time it is about choosing between “virtual cathode” (made on pin 6 – which path includes the voltage dropping resistor) or indirect heated cathode (on pin 8). Pin 1 can remain connected to ground, thus the metal envelope on 6L6Y tubes will be grounded, and EL34 tubes might be used as well with their g3 correctly grounded via pin 1.

I would like to thank Mr. Per Lundahl of Lundahl transformers, Sweden, for his kind assistance, help, and support in the realization of this project.